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Cloud MES vs. On-Premise MES: A Direct Comparison

Written by Symestic | Jun 25, 2025 8:13:01 AM

Cloud MES or On-Premise MES?

Many decision-makers in the manufacturing industry face this question when searching for a suitable MES system. The choice between a cloud-based and an on-premise MES (Manufacturing Execution System) is strategic – with far-reaching implications for your digitalization, IT resources, and competitiveness.

This direct comparison highlights all the differences, including specific costs, risks, and opportunities. Ideal for those facing an investment decision – and who want to test Cloud MES for free for 30 days before deciding.

Cloud MES vs On-Premise MES: The Basics

What is Cloud MES?

A Cloud MES is fully operated in the cloud and provided as Software-as-a-Service (SaaS). It runs device-independently in the web browser, requires no local installation, and is continuously updated.

What is On-Premise MES?

An On-Premise MES is installed and operated on the company’s own servers. The company is responsible for hardware, operating systems, updates, data backup, security, and maintenance.

Direct Comparison: 12 Key Criteria

1. Implementation Time

πŸ† Cloud MES
βœ” First machine digitized in 30–60 minutes
βœ” Live KPIs after 1–2 hours
βœ” Fully productive in max. 3 hours
βœ” 30 days free testing without risk

⏰ On-Premise MES
✘ 6–18 months until go-live
✘ Hardware procurement, IT project, testing phases
✘ Complex internal coordination

Test Now & Benefit Immediately

Improve your production in just 3 hours with real-time data and KPIs.

3h
 

For Production Managers

20% productivity boost with real-time KPIs like OEE.

 

For Maintenance Teams

15% less waste in 30 days with precise data.

 

For Plant Managers/COOs

10% lower costs through transparency and scalability.

3 Steps to Greater Efficiency

 
1
Connect Equipment

Connect 1-2 machines in hours.

2
Real-Time Data

View KPIs directly on dashboards.

3
Unlock Potential

Reduce costs, boost productivity.

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30-minute consultation with experts.
Easy integration without IT changes
Data security with Microsoft Azure

2. Investment Costs (CAPEX)

πŸ† Cloud MES
βœ” No major project required
βœ” From €850/month for 5 machines
βœ” IoT Edge Devices from €350
βœ” Low risk through test phase

πŸ’° On-Premise MES
✘ €160,000–€600,000 upfront
✘ Sunk costs in case of wrong decision
✘ Hardware + license + service provider

3. Operating Costs (OPEX)

πŸ† Cloud MES
βœ” Hosting, updates, and support included
βœ” Predictable and transparent
βœ” No IT team required

πŸ’Έ On-Premise MES
✘ Maintenance, updates, and IT operations costly
✘ Typically: €50,000–€150,000/year

4. Scalability

πŸ† Cloud MES
βœ” New machines activated in minutes
βœ” Global rollout in days/weeks
βœ” No additional IT resources needed

⚑ On-Premise MES
✘ Scaling = new project
✘ License costs + hardware + effort

5. Updates & Innovation

πŸ† Cloud MES
βœ” Monthly automatic updates
βœ” New features immediately available
βœ” Including AI functions from 2025

πŸ”§ On-Premise MES
✘ Updates = standalone projects
✘ High risk of technological obsolescence

Real-Time Transparency in 3 Hours

Boost your productivity by up to 20% with SYMESTIC CLOUD MES – ready to start instantly, no IT effort required!

Test Free for 30 Days
 

Live OEE & downtime tracking in real-time

 

Up to 20% more productivity

 

Reduce costs & scrap

  Microsoft Azure – Maximum Data Security
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6. IT Effort & Resources

πŸ† Cloud MES
βœ” No internal IT team required
βœ” 100% managed
βœ” IT department can focus on core tasks

πŸ‘¨β€πŸ’» On-Premise MES
✘ Manage own server operations and maintenance
βœ” Backup strategy and monitoring required

7. Availability & Reliability

πŸ† Cloud MES
βœ” 99.9% uptime (Azure SLA)
βœ” Redundant data centers
βœ” Disaster recovery included

πŸ“‰ On-Premise MES
✘ Availability depends on local IT
✘ No redundancy without additional costs

8. Security & Compliance

πŸ† Cloud MES
βœ” ISO 27001 certified
βœ” GDPR-compliant
βœ” Microsoft Azure security stack

πŸ”’ On-Premise MES
✘ Full responsibility on company
✘ Own security infrastructure & audits required

9. Mobile Accessibility

πŸ† Cloud MES
βœ” Native apps for iOS & Android
βœ” Web access from anywhere
βœ” Mobile dashboards & alerts

πŸ“± On-Premise MES
✘ Remote access only via VPN
✘ Limited mobility

Real-Time Transparency in 3 Hours

Boost your productivity by up to 20% with SYMESTIC CLOUD MES – ready to start instantly, no IT effort required!

Test Free for 30 Days
 

Live OEE & downtime tracking in real-time

 

Up to 20% more productivity

 

Reduce costs & scrap

  Microsoft Azure – Maximum Data Security
Get in Touch

10. Integration & APIs

πŸ† Cloud MES
βœ” Modern REST APIs
βœ” OPC-UA Cloud Connector
βœ” SAP & ERP integration out-of-the-box

πŸ”— On-Premise MES
✘ Proprietary interfaces
✘ Custom development efforts required

11. Support & Service

πŸ† Cloud MES
βœ” Premium support included
βœ” Personal onboarding
βœ” Tutorials, videos, and community

πŸ“ž On-Premise MES
✘ Support contracts cost extra
✘ Slow response times

12. Risk & Flexibility

πŸ† Cloud MES
βœ” 30 days free testing
βœ” Monthly cancellable
βœ” Data export possible anytime

⚠️ On-Premise MES
✘ Fixed contract terms
✘ High follow-up costs in case of wrong decision

Cost Comparison Over 5 Years (5 Machines)

Criterion Cloud MES On-Premise MES
Implementation 🟒 πŸ”΄
Costs & ROI 🟒 πŸ”΄
Scalability 🟒 πŸ”΄
Innovation Capability 🟒 πŸ”΄
IT Effort & Resources 🟒 πŸ”΄
Mobile Usage 🟒 πŸ”΄
Security & Compliance 🟒 πŸ”΄