Poka Yoke Software
SYMESTIC Poka Yoke Software enables true error-proofing directly at the point of production.
The system monitors processes in real time, detects deviations instantly and prevents incorrect steps before they can propagate downstream.
Quality is built into the process itself — not inspected later.


Why Poka Yoke Is Essential in Modern Manufacturing
In high-mix, high-speed production environments, even small errors cause scrap, delays, rework and customer complaints.
A zero-defect approach is no longer optional; it is a competitive requirement.
Poka Yoke, meaning “mistake-proofing”, eliminates root causes before they generate defects.
SYMESTIC transforms this principle into a digital, automated system that reacts the moment a deviation occurs.
Faulty inputs, missing components, incorrect parameters or unsafe sequences are identified instantly, ensuring that defects are stopped at the source.
How SYMESTIC Error-Proofing Works
SYMESTIC continuously monitors machine parameters, sensor values and operator inputs.
If a threshold is exceeded or an unexpected signal appears, the system intervenes automatically.
Depending on configuration, machines pause, parts are quarantined or operators receive precise corrective guidance — all in real time.
This prevents nonconforming components from advancing into the next process step.
Every action is logged automatically, creating a traceable record for audits, compliance and continuous improvement.
