Production Data Collection & Analysis Software (PDA/MDA)

Production data collection and analysis are essential for creating a transparent, efficient, and predictable manufacturing environment. The cloud-native SYMESTIC platform captures production data continuously and evaluates it in real time, giving teams immediate visibility into order progress, performance losses, bottlenecks, and quality deviations.
With automatic data acquisition, seamless integration into existing systems, and instant dashboard insights, manufacturers gain a reliable, objective foundation for daily decisions and long-term optimization.

Why Production Data Collection Matters

Modern manufacturing depends on accurate, real-time production data. Without it, teams operate on estimates, subjective impressions, or delayed reports. This leads to late reactions, unclear responsibilities, and unstable performance.
Clean, continuous production data is the basis for understanding how orders flow through the shopfloor, how efficiently resources are used, and where time and output are lost. Manual data entry or isolated spreadsheets cannot provide this reliability. SYMESTIC closes this gap by collecting all relevant data points automatically and making them available instantly.

Automatic Production Data Acquisition With SYMESTIC

SYMESTIC captures all production data directly at the source: order progress, cycle counts, scrap information, material usage, shift performance, and operator input when needed.
All values are stored in real time, structured consistently, and enriched with context such as machine state, timestamps, routing, and process parameters.
This eliminates inconsistencies and allows teams to trust their KPIs without reconciliation or validation overhead.

The platform ensures that every order is traceable, every output is documented, and every deviation becomes visible the moment it occurs.

From Raw Data to Real-Time Production Analysis

Production data becomes valuable only when it is analyzed in a meaningful way. SYMESTIC transforms raw data into clear, actionable insights.
Live dashboards show order status, throughput, losses, and performance trends across machines, lines, and shifts.

Teams can identify early whether a job is ahead or behind plan, whether bottlenecks are emerging, or whether quality issues are developing.
Historical analysis uncovers recurring patterns and inefficiencies that would otherwise remain hidden.
Data-driven decisions replace guesswork, resulting in more stable and predictable production outcomes.

PDA System vs. Legacy Solutions

Traditional PDA systems often rely on outdated interfaces, manual entries, or disconnected modules. They require significant IT support, deliver slow updates, and make cross-site comparisons difficult.
SYMESTIC offers the opposite: a cloud-native PDA system with continuous updates, seamless scalability, and one unified data model.
No local servers, no installation, no complex projects. Production data becomes available everywhere — securely and in real time.

Why SYMESTIC as Your Production Data Provider

SYMESTIC combines production data, machine data (MDA/MDC), quality data, and energy data into one clean infrastructure.
This makes the platform ideal for manufacturers who want end-to-end transparency without juggling multiple tools.
Companies benefit from fast deployment, stable integrations, and intuitive dashboards that support operators, planners, and management alike.
Production managers get clarity, engineering gains insights, and leadership sees performance trends that guide better decisions.