Since 1989 I have been working on a single question:
How do you make production processes measurable, controllable and better? Back then as a consultant at SAS, later as Head of Industry at STERIA, where I was responsible for process control systems and Manufacturing Execution Systems for the food and beverage industry.
In 1999 I founded SYMESTIC in Dossenheim near Heidelberg.
The conviction back then was the same as it is today: manufacturing companies need transparency about what happens on the shopfloor. Without real-time data, downtime stays invisible, losses are estimated instead of measured, and decisions are based on gut feeling.
In the early years we delivered classic MES projects – on-premise, individually configured.
Server rooms, lengthy implementations, high-maintenance operation. It worked, but it was slow and expensive. Especially for mid-sized companies, getting started with professional production data collection was often too complex and too costly.
The strategic decision that transformed SYMESTIC came in the mid-2010s.
We stopped moving existing software into the cloud and instead built a new platform from the ground up. Cloud-native, on Microsoft Azure, with a microservice architecture and an API-first approach. Not lift-and-shift, but a fresh start.
The result: the SYMESTIC Cloud MES platform.
Today it is in use in around 20 countries across five continents. More than 15,000 machines are connected – from injection moulding machines in the automotive industry through CNC machining centres in metalworking to packaging lines in the food industry. The platform is fully self-funded, without external investors.
What drives me:
Over more than three decades I have seen hundreds of production floors from the inside. Every company believes it knows its own production. But almost every time we switch on the first automatic data collection, a different picture emerges than expected: availability is lower, micro-stops are more frequent, changeover times are longer than assumed. Not because employees work poorly, but because without data, perception is systematically distorted.
Solving this problem – that is what I work on every day.
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On the SYMESTIC Blog
I write about what I learn from working with manufacturing companies every day: how OEE works in practice, why most MES projects fail at implementation rather than because of the software, and what separates companies that merely collect data from those that use it to improve their production.