Observation period, failures and downtime – the basis for MTBF, MTTR and availability.
Observation period
Planned operating time, e.g. 700 h/month
hrs
Number of failures (breakdowns)
Unplanned failures within the period
pcs
Total downtime / repair time
Sum of all downtime caused by failures
hrs
Uptime
690hrs
Detection time for MTTD and downtime cost for the €-based assessment.
Total detection time
Optional – unlocks MTTD
hrs
Cost per hour of downtime
EUR
Margin / lost contribution margin per hour of downtime
Currency
!
No uptime: the downtime meets or exceeds the observation period. MTBF and availability are 0 – please check your inputs.
AVAILABILITY
Rating
MTBF
MTTR
How your planned operating time splits into actual production and downtime.
Uptime
Downtime / repair time
Cross-check: availability = MTBF / (MTBF + MTTR) = uptime / observation period (mathematically identical).
Values per observation period
Loss in the period
Savings per −1 hr MTTR
Savings per avoided failure
€
What is downtime costing you?
Enter the cost per hour of downtime on the left to see your loss and the €-levers per failure.
Public rating bands for inherent availability.
Needs improvement
< 90 %
Average
90–95 %
Good
95–99 %
Excellent
≥ 99 %
Industry-specific MTBF/MTTR targets are only shown with verified platform data – we do not claim generic target figures.
Share & export your result
Your inputs are stored in the link – no account, no backend.
Please enter the observation period, number of failures (≥ 1) and downtime to calculate MTBF, MTTR and availability.
A free tool from SYMESTIC – Manufacturing Execution System from the cloud.
HOW THE CALCULATOR WORKS
Quick guide: calculate MTBF & MTTR in 3 steps
From three inputs, the tool instantly calculates MTBF, MTTR, availability and failure rate. Here is how to proceed:
1
Capture the observation period
Enter the equipment's planned operating time for the period – e.g. 700 hours per month. Planned stops such as maintenance or changeovers do not count as downtime.
2
Enter failures & downtime
Record the number of unplanned breakdowns as well as the sum of the resulting repair and downtime.
3
Read & assess the result
MTBF, MTTR, availability and failure rate appear instantly. Optionally, detection time (MTTD) and downtime cost per hour reveal the €-loss and the biggest levers.
MTBF
Uptime ÷ failures
Mean operating time between two failures of a repairable asset. Higher = more reliable.
MTTR
Repair time ÷ failures
Mean time to fix a failure. Lower = back in production faster.
Availability
MTBF ÷ (MTBF + MTTR)
Inherent availability – the share of time the equipment is operational.
Failure rate λ
1 ÷ MTBF
Number of failures per operating hour, often shown per 1,000 hours.
MTTD
Detection time ÷ failures
Mean time to detect a failure – part of the total downtime.
All metrics consider unplanned failures only – planned maintenance and changeover times are deliberately left out so the values are not distorted.
FREQUENTLY ASKED QUESTIONS
MTBF, MTTR & availability – frequently asked questions
Terms, formulas and practical tips on the reliability of your equipment.