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Assets, work orders, quality.
One MES platform.

SYMESTIC connects machines, ERP and shop floor in real time on an MES platform that is identical across all plants. The first asset is connected in under three hours, the first use case within days. Scaling is done by your own team.

< 3 h

First asset in production

15,000+

Machines connected

100+

Plants worldwide

99.9%

Availability

How the SYMESTIC cloud MES platform works

In most plants, machine, work order and quality data sit in separate systems, with breaks at every handoff and duplicate maintenance.
SYMESTIC brings them together on a shared data model: connected once, available in every use case and every plant.

01

Connect: Your existing systems stay in place.

Assets

OPC UA, IoT Box (digital signals, retrofit without PLC intervention, also for older machines) or Client Service on your own server for machines with a network interface, optionally via cellular. First asset in production in under 3 hours.

ERP

SAP R/3 via IDoc, InforCOM and Microsoft Dynamics NAV are connected bidirectionally.
Work orders flow in, confirmations flow back. The ERP remains the lead system.

Third-party systems

WMS, QMS, CAQ, APS, SCADA, PLM, LIMS and existing MES, connected via REST API or file-based (XML, CSV, JSON). The platform builds on your IT landscape instead of replacing it.

Employees

Operator input via shop floor clients, mobile and on touch displays.

Production know-how

Fault reason catalogs, shift logs, setup notes, captured in structured form.

02

Understand: Every signal gets its context.

Within seconds, every data point is linked to its work order, machine, shift and material.
The basis is the ISA-95 standard from 25 years of MES practice, identical across all plants. KPIs are therefore directly comparable 1:1, without a harmonization project.

Machines, lines, shift models and product definitions are maintained centrally once and are available identically to every use case and every plant. New assets and plants extend the existing model instead of creating new data silos.

Signal · 2:32:07 PM MES platform Work order Machine Shift Material
03

Act: Once connected, data is available everywhere.

Three solution areas work on the same platform. Each draws on the same signals, and every future module comes without a new IT project.

Performance, control and quality in one system

Production KPIs

OEE and downtime in real time, without manual logging.

Quantities, scrap and downtime are captured automatically at the asset. From this, SYMESTIC calculates OEE and other KPIs, live and historically.

Automatic data capture Quantities, scrap and downtime directly from the asset.
Real-time dashboards keep the key KPIs in view at all times, at your desk and on the shop floor.
Historical analysis find the most frequent faults and their causes per asset.
Reports for the whole team one shared picture from the shift to plant management.

One platform, the right view for every role.

The cloud scales, the plant keeps running even without a connection

The cloud handles scaling, multi-site operation and AI. In the plant, the edge layer secures data capture, even without internet.

Cloud layer · Microsoft Azure

One standard for all plants. KPIs directly comparable.

Consolidation, cross-plant reports and the AI layer run centrally in the cloud.

Reports & dashboardscomparable across plants
symestic AIAI layer on platform data
EU data residency99.9% availabilityMulti-tenant
Cloud & edge · continuous sync
Edge layer · in the plant

No internet? Data capture keeps running anyway.

If the connection drops, the edge layer buffers all data locally and syncs without gaps once the line is back.

Todaylocal data capture, preprocessing, gapless buffering
From 2027local process interlocks, standalone operation (Production Engine)
SYMESTIC Cloud Gateway
Cloud GatewayOPC UA + preprocessing
SYMESTIC IoT Box
IoT Boxalso older machines
Client ServiceOwn server, for machines with a network interface
Access points

All access points, one data foundation

All access points use the same MES platform, which is available in 14 languages. Users, dashboards and shop floor clients are unlimited in the Professional plan.

BrowserBrowser-based, no VPN
SmartphonePush on downtime and events
Plant displayKPIs on a large screen on the shop floor
Shop floor clientsFreely configurable operator interfaces, touch-optimized, running on Windows, Android, iOS, iPadOS and macOS
REST APIMCP Q4/26OpenAPI specification

AI that already works today. With a roadmap that names dates.

Downtime reason translation

Operators document in their native language, all other roles see the translation.

AI RegEx configuration

Data patterns for device connection from natural language, no RegEx knowledge required.

Shift log summary

Condenses entries to what the next shift needs to know; the audit trail remains unchanged.

Roadmap

AI-direct AI prerequisite
Today

Three production-ready AI functions: downtime reason translation, AI RegEx for device configuration, shift log summary.

Q4 2026

Read access for AI assistants: MCP server with OEE queries, downtime lists and work order status, compatible with Claude, ChatGPT, Gemini and Microsoft 365 Copilot.

Q1 2027

Connected work orders and traceability: expanding the data foundation for the next AI stage, with work order and material flow and part traceability.

Q2 2027

AI actions with approval: anomaly detection with pattern recognition on process data, limited write actions with human-in-the-loop approval.

Principle

Read first, then act. A human always decides.

Every AI answer is traceable to the underlying platform data. That is why SYMESTIC starts with controlled read access and only then expands to limited write actions.

A human always makes the decision.

Built for the questions of IT, the CISO and auditors.

ISO 9001 GDPR ISO 27001 under review GMP-ready

Cybersecurity

Azure MSAL authentication, encryption in transit and at rest, regular vulnerability testing. Cybersecurity has been an architectural principle since the 2019 redevelopment.

GMP-regulated environments

In production use.

Data residency

Data stays in the EU; data processing agreement as standard, clearly defined list of subprocessors.

Availability

99.9% platform availability.

Azure regions

German Azure regions on request.

From pilot to standard: through your team, not through consultants.

Used by
Yanfeng
Nidec
Neoperl
Bito
Erlenbacher
Brita
Flowserve
Neutrik
Rastal
Leidel & Kracht
Stroetmann
Ritzenhoff
Hot forging plant
Plettenberg
Meleghy Automotive

From pilot to enterprise-wide solution, delivered by your own team.

−10%Downtime
+7%Output
4 plants
in production in 6 months
Carcoustics

Replace an existing MES, fully connected within 6 months.

8Countries
3Continents
510
Segments across 12 plants
Yanfeng

First machines running after just one day, with KPIs analyzed worldwide.

>95%lower CAPEX
30+Sites connected
>90%
shorter project time for machine connectivity
Klocke Gruppe

GMP-regulated pharma packaging: from the pilot line to all lines at the site, without PLC intervention.

0PLC intervention
3 weeks
until all lines are live
Schmiedetechnik Plettenberg

After a joint workshop, the key users run SYMESTIC on their own; Customer Success supports only selectively.

0manual postings
100%Real-time transparency
100%
Independence

In 30 minutes, you will know whether SYMESTIC fits your manufacturing.

Talk to Christian Fieg about your manufacturing instead of slides. You bring assets, ERP and questions. He brings over 25 years of manufacturing industry and rollout experience from many countries.

Christian Fieg

Christian Fieg

Head of Sales · SYMESTIC

Over 25 years in manufacturing · Six Sigma Black Belt · global MES rollouts in automotive

“I will also tell you in our conversation if SYMESTIC does not fit your manufacturing. That saves us both time.”

What you take away from the conversation

A first assessment of what will measurably improve in your plant: OEE, downtime, reporting effort
The answer on how your assets and ERP would be connected in practice (OPC UA, IoT Box, REST API)
A realistic pilot scope: one line, one use case, a clear timeframe

Book a time with Christian

30 minutes · Microsoft Teams · no obligation

This calendar requires marketing cookies. Open cookie settings.
Without marketing cookies, you can reach us at info@symestic.com or +49 6221 72653-400.

No preparation needed. All that helps: which assets do you run, and which ERP do you use?

By booking, you agree to the processing of your information for the purpose of contacting you in accordance with the privacy policy.

100+ plants worldwide ISO 9001

The platform in your industry

What the plant, IT and purchasing want to know before getting started.

Costs, speed, integration and security, answered briefly.

What is a cloud-native MES platform?

An MES built for the cloud from the ground up, not a plant server that was later moved to a data center. SYMESTIC runs on Microsoft Azure; in the plant, the edge layer secures data capture. SYMESTIC handles operations and updates, and you pay a subscription.

What does the SYMESTIC platform cost?

SYMESTIC is a SaaS subscription at a fixed standard price of €70 per asset. The number of users is unlimited; onboarding, Customer Success and updates are included, with no separate maintenance fees. Three plans: Start with one asset, Professional and Enterprise (flat rate per plant).

.

How quickly is SYMESTIC in production?

The first asset is connected in under 3 hours, and the first use case (e.g., OEE monitoring) runs within days. After that, your team scales independently to more lines and plants, without a consulting project.

How does SYMESTIC differ from a traditional MES system?

SYMESTIC is developed cloud-native on Microsoft Azure and operated edge-resilient in the plant, not an on-premise system that was later moved to the cloud. Assets are connected in hours instead of months, your team handles scaling instead of one project per plant, and you pay a subscription instead of license plus maintenance.

Can we start with a single line?

Yes, that is the standard path. You start with one asset or line and one use case, see first results after days, and then decide on expansion. Scaling happens only once the benefit is proven: line, then plant, then further plants.

Can SYMESTIC be integrated with SAP and our existing ERP?

Yes, bidirectionally: SAP R/3 via IDoc, InforCOM, Microsoft Dynamics NAV and other ERP systems are connected. Work orders and master data flow into the MES; quantities, times and scrap flow back automatically, without parallel data maintenance. The ERP remains the lead system. Finite scheduling systems (APS) are also integrated bidirectionally.

What happens in an internet outage?

Production keeps running. Cloud Gateway and IoT Box buffer all data locally in the plant and sync automatically, without gaps, as soon as the connection is back. From 2027, the Production Engine adds local process interlocks with standalone operation for up to one production day.

Where is our data stored?

On Microsoft Azure in European data centers, with data staying in the EU. Multi-tenant architecture with strict data separation per customer, data processing agreement as standard. For higher requirements, German Azure regions are available on request.

How does SYMESTIC scale across multiple plants?

With one unified platform across all sites: KPIs are comparable 1:1, without a harmonization project. Your team connects new plants itself. Productive today at more than 100 sites worldwide, with the interface in 14 languages.

Which industries and manufacturing types is SYMESTIC suited for?

For discrete manufacturing (automotive, metal and plastics processing, electronics) and batch manufacturing (food, consumer goods, pharma packaging). The platform is ISO 9001 certified and in productive use in GMP-regulated environments (reference: Klocke Gruppe).

Does SYMESTIC offer its own finite scheduling?

Soon. A finite scheduling add-on is in development. Until then, SYMESTIC connects third-party finite scheduling systems (APS) bidirectionally: planning comes from the APS, work order progress and confirmations flow back from SYMESTIC.

What is symestic AI?

The platform's AI layer. Three functions are in production today: translation of downtime reasons, AI-assisted RegEx configuration for device connection, and summarization of shift logs. From Q4 2026, an MCP server with read access for AI assistants such as Claude, ChatGPT, Gemini and Microsoft 365 Copilot follows.

How is SYMESTIC protected against cyberattacks?

The platform was redeveloped in 2019 with cybersecurity as an architectural principle: sign-in via Azure MSAL, encryption in transit and at rest, regular vulnerability tests, strict data separation per customer. ISO 9001 is certified, ISO 27001 is under review.